TCM’s Future View: FADEC Married To The Internet

What will the next-generation light aircraft powerplant be? Will it be an off-the-shelf FADEC-driven engine with improved fuel specifics? Or a large-displacement six-cylinder powerplant capable of burning unleaded premium autogas? A 300-hp two-stroke diesel?

In the world according to Teledyne Continental Motors, it could be any or all of those and this week, the company hosted a small entourage of aviation journalists to explain its view of the future of light aircraft powerplants. TCM is, in fact, contemplating if not actively working on all of these concepts and no matter what kind of engines emerge from the company’s Mobile, Ala., factory during the next decade, one thing seems certain: All are likely to be driven and/or monitored by electronic controls.

Those controls will be capable of recording critical engine parameters to both improve engine longevity and make maintenance less of the hide-and-seek process it now seems to be. And all of that engine data may find its way back to the factory via Web-based technology that TCM is now developing.

The Game Changer -- Engine Electronics

TCM already has the firewall side of the equation wrapped up in its PowerLink FADEC system, the company’s president, Bryan Lewis, told a group of journalists this week. The Aerosance-developed PowerLink employs pulsed fuel injection and variable timing in lieu of conventional magnetos and pump-driven mechanical fuel injection. It also has an engine control unit capable of storing every engine operating parameter imaginable. But it’s no secret that PowerLink, which originally flew in 1999, hasn’t yet made significant market inroads, with under 150 systems flying. TCM is targeting reasons... Lewis believes lukewarm market acceptance has been due largely to buyers being unfamiliar with FADEC’s most appealing benefit: the ability to log engine data for improved maintenance and engine longevity.

Lewis and Steve Smith, who oversaw development of PowerLink at Aerosance, say a FADEC-controlled engine should be more thermally stable, more economical and more durable than traditional engines over the long haul to TBO. Now they aim to prove it. (And that’s one reason journalists were invited in to have a look around.)

Alpha System Introduced

Part of TCM’s vision is an all-encompassing data, marketing and service system that it’s calling the Alpha System. For nearly a decade, the company has had the bones of this in its online TCMLink service, one of the better Web-based service and data networks.

The Alpha System might be thought of as v. 2.0 of TCMLink. Data from FADEC-driven engines will form the centerpiece of the Alpha System, but it will stitch together any and all data related for engine operation and maintenance, from technical specs and service bulletins, to oil-analysis reports, to individual engine histories, and more.

As explained to us, the Alpha System will have a powerful online diagnostic function, something that may be necessary if FADEC is to prove practical in the field. Although the full-blown system is still in the developmental phase, TCM is beginning to market some Alpha components, including an Alpha magneto system based on improved Bendix mags shipped complete with harnesses and Champion plugs. Look for more Alpha products and services during the coming months, says TCM..